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TPM Reloaded: Total
Productive Maintenance - $39.95
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This is a challenging,
innovative, and timely new look at implementing Total
Productive Maintenance (TPM) by one of the field's leading
trainers and authors.
The book takes into
account the economic upheavals of recent years and
demonstrates that TPM is less about moving maintenance tasks
to operations than moving accountability for aggregate output
of the plant to operators.
The author goes on to
show that effective TPM - TPM reloaded -- requires a radical
difference in management's view of the worker and even
tougher, a radical change in the way workers view their own
role.
Table of Contents
Introduction: TPM in 2010
Introduction to TPM
- Who is TPM for?
- What Does TPM Do?
- Why Today?
- Operator is the key
- Pillars of TPM
- History of TPM
- Why Did TPM Come from Auto Assembly?
- Some important questions about where the
idea for TPM came from
Life under TPM
- A Day in the Life of a TPM Shop
- TPM Has Two Aspects
- Promises Made
- Selling TPM
- Total plant involvement
TPM basics
- TPM: The Basic Idea
- The intention of TPM is engagement
- TPM is a TEAM Based Activity
- TPM and lean manufacturing and
maintenance
- JIT (Just in Time)
- Five Elements of TPM
Maintenance
- Maintenance
- The Basic Activity of TPM is PM
OEE (Overall Equipment Effectiveness)
- Measuring Equipment Effectiveness is an
Essential Part of TPM
- Different OEE models
- OEE is Confusing
- Example of OEE
TPM activities
- Return to new conditions
- Mini-manual for Operators
- Tasks (Getting Down to the Nitty-Gritty)
- TPM team meetings
- Typical team activity is conducting a
1-point lesson
- RCA for operators
- Lean Maintenance
Facts of Life
- What Are We Trying to Do?
- One Problem However - Past Sins
- Ground rules of equipment: What are the
Life Cycle Phases of Equipment?
CMMS
- MRP II interface
- The CMMS Work Order
Visual Work Place
- Benefits
- Examples
- When is too much too much
TPM Installation
- Seven Steps to Reach Full Autonomous
Maintenance
- Why Do One Out of Two TPM Installations
Fail?
- Successful TPM Installations
- Key Concepts for the TPM Installation
- Look Out; Problems Ahead!
- Steps in Introduction of TPM in an
Organization
Training
- For TPM to Work, You Better Be Great at
Training.
- Effective Training
- Certified Operator, Mechanic Training
Structures to keep TPM going
- Structure for Remembering To Do Tasks
- TPM reporting
- Keeping TPM on track
Is TPM for you?
- How to decide TPM is for you
- TPM Feasibility Study
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