About the Author
Hal Cleveland Wilson, Flyco Machine Company President and author of Welding Secrets passed away on October 6, 1997. He was 86. The last years of his life were dedicated to preventing accidents and saving lives by sharing knowledge with others. From his vast experience as a welder, Hal wrote a book called Welding Secrets which explained where NOT to weld. Hal knew that most failures occurred next to the weld, not at the weld. It  troubled him greatly whenever he heard or read about an airliner going down or some other catastrophe. He sensed correctly somehow that it was possibly caused by a faulty weld. He always wanted to know how he could get a copy of Welding Secrets to the investigators of the accident so they would know what to look for. To date, many thousands of copies of Welding Secrets have been sold. And countless lives are being saved every year because of Hal's insightful accomplishment of putting his knowledge on paper. 

Welding Secrets

by Hal Cleveland Wilson

No Other Book Will Prevent More Welding Accidents!

     Have you ever seen a book that tells you where NOT to weld? This one does. "Welding Secrets" was written by a welder with 49 years experience. Amazing facts explained in simple terms with 75 photographs and 10 sketches.
    "Welding Secrets" explains why a weld bead shrinks more where it stops than it does where it starts. Also... amazing pictures of test welds to show the difference between "free expansion" and "confined expansion". If you have never seen this, you need this book!
     If you believe that the stresses caused by welding do not harm the workpiece, you are right - except when the weld is made under confined expansion.

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    Lack of knowledge is no defense in a court of law. Surely you have read about the law suits caused by the breast implants and asbestos. Research has proven that a weld in the wrong place will cause a break. Not in the weld, but adjoining the weld.

    Breaks cause accidents which kill people. If you weld something and it breaks and causes injury or damage... you can be SUED. You could lose everything you own. Learn about the places that should NOT be welded.

Spend 1 Hour Reading "Welding Secrets" and You Will Learn:
  • How to flatten a warped steel frame.
  • How to remove a bad bearing race from a hole
  • How to burn a lap weld and save both pieces
  • How to temper a chisel - properly!
  • How to repair a crack in a pipe or tubing
  • How to burn a nut off a bolt and save the threads
  • How to remove a stuck sleeve from a hole
  • How to burn through a large steel shaft
  • How to make a smooth cut with a cutting torch
  • How to build up a worn shaft and prevent it from breaking off at the end of the welds
  • How to shrink a nut or expand a nut
  • How to weld thick and thin metals together
  • How to run a smooth bead
  • How to weld overhead & vertically
  • Why you NEVER weld crosswise on a stress member
  • How to shrink a steel pulley
  • How to reinforce the inside of tubing
  • How to flatten a bulged circle
  • How to remove a broken off bolt
  • How to remove a broken off tap
  • Thermal conductivity & thermal expansion of metals
  • Simple hardness tester
  • Cast iron welded with nickel electrodes
  • Importance of... direction of travel and back-stepping

  • And much, much more!
"For years I've been trying to think of a way to warn the public of a hazard that threatens their lives.  The deaths of ten people in Chicago, caused by a faulty weld, has prompted me to write. 

We have heard of trailers breaking loose from cars, catwalks falling, construction accidents, bridges falling, and airplane crashes. 

Has anyone ever thought that perhaps the welders did not know where NOT to weld? 

Do the inspectors and engineers know where not to weld?

I am 80 years old, a grammar school drop-out, and have been welding since 1936.  If I had been educated I probably would have turned up my nose at welding. 

Have you ever known a college graduate taking a job as a welder?

In my opinion, welding has been grossly neglected by the educators."   Hal Wilson - Author

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Welding Secrets - $29.95 each
 
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