The Production Series consists of a number of courses designed for production personnel involved in a plastics injection molding operation. 
This series is designed to improve process efficiency and product quality.
These courses run with course management software called CourseWorks - $497 per station.
Production Series
Troubleshooting Defects
The goal of this course is to reduce scrap and improve part quality. Troubleshooting Defects is packed with information about problems encountered during the injection molding process.

This course will help all members of your production team to identify, isolate and eliminate the root cause of the molded part problems.

Even experienced personnel will find the stunning graphics and concise format an invaluable reference tool.
 

  • Provides detailed descriptions of mold filling methods
  • Terminology and descriptions of molding defects
  • Systematic corrective troubleshooting procedures
  • Process documentation to ease the troubleshooting procedures
  • Long-term and short-term effects of process changes 
     "This program is actually fun and easy to use. Our employees no longer dread taking training courses!"
- Steve Halloran, Facilities Manager
Comet Products, Chelmsford, MA
Troubleshooting Defects - 2 CD-ROMs - $1997.00  Add to Cart
(When you are ready to add to or view your shopping cart click the button near the bottom of the page.)
Processing for Profit
    Processing for Profit outlines techniques for increasing profitability while maintaining part quality. The course focuses on the relationship between the material, the mold and the molding machine. Also included is practical, up-to-date information about process documentation procedures - as well as some great tips on process optimization.
  • The complex interrelation of the material, mold, and machine
  • Material handling and preparation procedures
  • Process documentation and its importance
  • Process optimization for increased profitability
  • Energy conservation in the injection molding process
Processing for Profit CD-ROM - $997.00 each  Add to Cart
(When you are ready to add to or view your shopping cart click the button near the bottom of the page.)
Establishing an Injection Molding Process
     This interactive training program shows participants how to quickly and effectively establish an injection molding process. Important safety issues associates will process set-up are stressed throughout the course. This program will help molders reduce set-up and cycle times and develop a consistent process.
  • Material preparation, drying and mixing
  • Screw and barrel cleaning
  • Guidelines for setting each processing parameter
  • Procedures for proper injection velocity profile set-up
  • Proper clamp and part removal settings
Establishing an Injection Molding Process CD-ROM - $997.00 each  Add to Cart
(When you are ready to add to or view your shopping cart click the button near the bottom of the page.)
Understanding Plastics 
     This program is designed to explain how and why plastics are different. Program emphasizes material handling, explains regrind, the effect of moisture on molded part properties and processing. Different types of plastics and processing considerations.
  • The definition of plastics
  • Polymer classification
  • Material properties that are affected by processing
  • Proper material handling techniques
  • Processing characteristics of virgin and regrind material
Understanding Plastics CD-ROM - $997.00 each  Add to Cart
(When you are ready to add to or view your shopping cart click the button near the bottom of the page.)
Injection Mold Set-up
     This program covers the die-setting process from start to finish with an emphasis on safety. The course provides proper procedures for mold inspection, preparation and installation. Injection Mold Set-up also covers set-up procedures for hydraulic, toggle and hydromechanical clamp systems. This is the most comprehensive interactive die-setting course available today.
  • Demonstrates proper mold installation procedures
  • Covers important safety considerations
  • Developing tonnage on various clamping systems
  • Proper water line set-up
  • Important safety precautions for mold set-up
Injection Mold Set-up CD-ROM - $997.00 each  Add to Cart

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Programs available in both MPEG and IndeoTM digital video formats.

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