The Reliability
Toolbox™ CD ROM is an organization-wide solution to improving and
enhancing the weakest link in your CMMS program, maintenance
procedures and documentation. Gain control of your maintenance and
reliability programs, by capturing valuable machinery information and creating
job aids for current and future employees. The value of machinery knowledge is
immeasurable and is essential to a successful implementation of reliability
programs.
The
Reliability Toolbox™ is an enhancement program that will help your
company to obtain and secure this valuable information, provide consistency in
job performance and training of employees.
The Reliability
Toolbox™ CD ROM program offers a reliability knowledge assessment and
several live multimedia training modules that explain and demonstrate the use of
various maintenance forms and procedures. This program also provides a
collection of over 50 generic boilerplate maintenance forms, procedures, and job
aids that can be used as is, or modified to meet the procedural requirements of
an existing reliability improvement program.
The Reliability
Toolbox™ has four key areas that contain multimedia training,
reliability knowledge assessment evaluations and maintenance procedures and
forms: Maintenance Management, Condition Monitoring, Maintenance
Practices, and Precision Alignment.
The following
sample forms are locked in pdf format and will allow the user to print.
Reliability Toolbox
CD-ROM - $495.00
| 1.
Maintenance Management |
Documents/procedures
Knowledge Assessment
Alignment
Standards
Vibration
Standards (New Motors)
Balancing
Standards
Machinery
Information Sheet
Generic
Pump Repair Sheet
12 Step
Precision Maintenance Implementation Tasks Tracker
Condition
Monitoring Analysis Report (with sample)
Condition
Monitoring Monthly Overview (with sample)
Supporting
Computer Based Training (CBT)
Alignment
Tolerances
Documents/procedures
Analysis
Record Form
Relative
Motion Record Form
Phase
Interpretation Procedures
Mode
Shape Plot Form (English and Metric)
Mode
Shape Plot Procedure
Bump Test
Procedure
Balancing
Record Form (Field and Shop)
Generic
Single Plane Balancing Procedure (Vector Method)
Machinery
Information Sheet
Analysis
Symptoms Table
Operator
Pre-Shutdown Checklist
General
Guide to Vibration Isolators
Foot
Related Resonance Checks
Supporting
Computer Based Training (CBT)
Phase
Interpretation
Mode
Shape Plot
Foot
Related Resonance
| 3.
Maintenance Management |
Documents/procedures
Key
Length
Generic
Measure Form
Generic
Repair Procedure
Pump Run
Out Checks
Pump
Shaft Measurements
Pump
Bearing Measurements
Pump
Casing Measurements
Bearing
Failure Analysis Form
Bearing
Specification Sheet
Decommissioning
and as found readings
Pulley
Installation Procedure
Belt
Tension Procedure
Bearing
Fit Charts
Micrometer
Record Form
Torque
Charts
Supporting
Computer Based Training (CBT)
Documents/procedures
Pre-alignment
Checklist
Alignment
Data Sheet
Pipe
Strain Check Procedure
Checking
Run Out
Rough
Alignment Procedure
Precision
Soft Foot Check Procedure
Precision
Soft Foot Record Form
Thermal
Growth Calculation Form
Rim Face
Record Form
Rim Face
Calculation Form
Reverse
Dial Record Form
Reverse
Dial Calculation Form
Rotalign
Pro Horizontal Shaft Alignment Procedure
Rotalign
Horizontal Shaft Alignment Procedure
Optalign
VP Horizontal Shaft Alignment Procedure
Optalign
Plus Horizontal Shaft Alignment Procedure
Combi
Laser Horizontal Shaft Alignment Procedure
Fixturelaser
Horizontal Shaft Alignment Procedure.
Supporting
Computer Based Training (CBT)
Prealignment
Checklist
Soft Foot
Check and Correction
Rim Face
Alignment Procedure
Reverse
Dial Alignment Procedure
Improve
the effectiveness of your reliability program.
Improve
effectiveness of CMMS System.
Capture
vital machinery history information that may currently
 may be
lost.
Standardize
work processes and reporting.
Improve
and test employee development/skills and productivity.
Assess
your company’s reliability strengths and opportunities.
Provides
machinery information, to help establish machine
history
60% of troubleshooting information is based on
machinery history).
Modern CMMS systems have the ability to store machinery information and
knowledge, but all too often this data is not present. Sometimes the data is
lost when CMMS programs are updated, but in many cases it was not there is the
first place. Procedures and machinery history documents are an essential part of
acquiring this knowledge. The development and implementation of required
procedures and processes for certain tasks, including adequate documentation
requirements takes time and many man hours.
The Reliability
Toolbox™ CD ROM is a cost effective way to enhance a reliability
program and your company’s procedures, machinery history, documentation,
knowledge/skills assessment and CMMS Program.
Pentium processor, 32mb RAM, 6mb hard disk space, SVGA monitor, CD ROM drive, 16
bit sound board, Windows 95/98/NT/ME/2000,
Min 800 x 600 screen resolution.
Microsoft Word (to use edit forms feature)
Reliability
Toolbox CD-ROM - $495.00
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