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Actually,
more correctly, the subject is the three phases of maintenance.
The most obvious
phase of maintenance is the repair function. Very simply stated,
this means, "if it breaks, fix it." This is actually
the third phase and means exactly what it says. It is a last resort
and should arise only at infrequent intervals.
The converse
of the above is not true. "If it ain't broke, don't fix it,"
is the beginning of many problems. Phases one and two require
"fixing" what isn't broken.
Phase one
is systematic daily maintenance. The machine operator is usually
responsible for this part. He/she simply cleans the equipment,
observing anything out of the ordinary and reporting it to the
maintenance department.
This allows
replacement of parts about to malfunction thus preventing chaining
of problems.
Phase two
is the regularly scheduled maintenance to include changing of
fluids, thorough cleaning of parts not normally seen by the operator
and a more detailed inspection for parts about to malfunction.
This would include parts that are bent or broken, to include any
possible cracks, obvious wear and signs of lack of lubrication.
It can readily
be seen that proper performance of phases one and two will greatly
reduce the occurrence of phase three, breakdown repair.
The greatest
incentive for performing phases one and two regularly is that
machine breakdown will invariably occur when the machine is used,
and most often when it is being used most heavily. A machine that
is idle simply doesn't break down.
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